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    Industrial Image Processing
    Individual Projects and Serial Solutions
  • Surface Inspection
    Component Selection, Integration, Acceptance
  • Difficult Surfaces
    Plastics, Metal, Glass
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    MV-Projects
    with complexe Handling are our Strength

Process-Safe

Industrial Image Processing allows 100% Control. Tireless and Reliable.

Quality

Professional Competence and high-quality Components ensure the Longevity of your Systems.

Willingness to Travel

Whether Germany, China, Russia or the USA, we are ready at your service.

Free Preliminary Examination

Even if the task is not easy, we check it for you free of charge.

References

>100
Implemented Projects
>50
Sold Systems
0
Aborted Projects
10
Years on Market

Our Advantages


Software Development

We are experts in the field of MV algorithms, as well as for user and system interfaces







Expandability, Ease of use and Functionality have highest priority when developing new Software. For this reason we firstly introduce possible functions, variations and target prices as an idea.

Afterwards you define the requirement specifications together with us. Based on these specifications we create a Software Demo. If this meets your requirements, then the solution will be completed and verified by several test cycles.

We provide documentation, training and service for you and your partners. We support you throughout the complete life cycle of the software.

Proven algorithms
Individual adjustments
Targeted test concepts
Support and Advice

Experienced developers
Scenario validation
Standardized documentation forms

Intuitive operating concepts
Modularization
Implementation of Your Corporate Design

Hardware-orientated Programing
Optimization to special processors
Parallel processing

Inspection TUBE









Robot-based Image Processing

Surface inspection of free-form surfaces
Inspection of complexe part geometries

Reliable * Quick * Precise







METIS - MachineVision Enclosed Transfer Inspection System

A question of feasibility?

Please contact us!

We would be pleased to provide you with an initial analysis of the feasibility of your application request!

Your Application Request

Inspection Object Describtion:



Dimensions of Inspection Object (Width x Height x Length)

mm

mm

mm



Task Description:

Dimensional Check
Surface Inspection
Presence / Completeness Check
Else

Further Information:


Please fill out the fields which are marked with *, so we can proceed to work out a solution and being able to consult you and contact you in the case of further questions. Thank you very much.

Please recheck your inputs, and then click on Send

Project Consultation and Conceptual Design

Mile Stones

Buchanan Systems GmbH is specialized in the solution of complete image processing tasks. Customized to your requirements, we offer choices from component selection right up to the creation of a turnkey complete solution.

Usually in cooperation with the customer the following phases are carried out:

    Phase 1: Analysis of Feasibility


    Firstly, the requirements of the system are being evaluated as well as a coherent solution concept. For this purpose you can send faulty and fault-free objects by mail to us, including the machine sketch. Alternatively you can collect the test objects. We will then collect them from you free of charge as part of an on-site consultation. With them we look for reliable and economical solutions.

    At the end of this phase we will work out a first quotation for better orientation.


    Phase 2: Conceptual Design, Component Selection and detailed Preliminary Investigations


    After the indicative offer corresponded to your ideas, appropriate preliminary examinations are being carried out. This is usually done on base of a technical specification sheet. In simple cases, a written description of the task may be sufficient. A subsequent acceptance is either based on a set of sample parts (limiting sampe / good / bad) or on base of image series.

    Preliminary examinations are necessary, as otherwise the reliability of the systems can be influenced by unforeseen reflections or critical lighting conditions. For this reason, Buchanan Systems GmbH selects the specific components by qualified specialists during a preliminary examination in the laboratory.

    The cost for preliminary examinations depend highly on expenditure. The number of scenarios which need to be examined and the variety of types is crucial for that. A concrete offer for the complete solution can be created after completion of the laboratory examination. In case of order submission, the preliminary examination will be settled as part of the complete project.

    At the end of this phase we will discuss the test principle and the offer with you in detail.


    Phase 3: Launch On-site


    When ordering then we deliver the components and start them up on-site. Image series are initially recorded during the running process in the case of complex projects . These image series are used in the laboratory to prepare the test programs.


    The acceptance process is carried out after the integration of the test programs and error-free communication with the PLC.

    Phase 4: Acceptance


    A set of sample objects is usually checked in test operation during acceptance process. When all inspection objects are correctly assigned then the Final Acceptance will be carried out.


    Buchanan Systems GmbH offers a 2-year warranty.

    Phase 5: Optimization


    The optimization is carried out during ongoing process after the Final Acceptance. Images of faulty (possibly also error-free) objects are stored and analyzed. Test parameters are adapted if necessary.


    Phase 6: Maintenance and Service


    Buchanan Systems GmbH uses exclusively branded products from well-known manufacturers. We offer a fast on-site service for the case that regardless of that something might be wrong.


    Buchanan Systems GmbH offers to realize a remote maintenance for service purposes for a fee for our customers if the technical and company requirements are met.

Know-how for Machine Vision?

We have the right partner to train your employees!

Our training partner Vision Academy was founded in 2001 as the first education and training institute for industrial image processing.
They see themselves as a service provider for the practice-oriented transfer of Machine Vision know-how as well as for technology background knowledge which is manufacturer and product neutral.
The offered courses are systematic, modular and multilingual. They give users, system integrators, image processing experts, as well as interested parties with different knowledge the opportunity to develop rapidly and effectively in the field of industrial image processing and to prepare themselves optimally for the requirements of their daily work.
With the training offerings the Vision Academy is taking responsibility for the training of tomorrow's specialists and makes an important contribution to the successful use of image processing systems in the industrial field.

Strong Partnerships

Vision & Control GmbH

We are very familiar with lighting, optics and MV systems of Vision & amp; Control GmbH and prefer to use them for image processing projects. We also have a cooperation agreement with this component supplier.

Web: http://www.vision-control.com

Contact us

Do you have a task?

FAQ

Frequently Asked Questions

General information

Industrial Image Processing / Machine Vision
Definition: Automatic evaluation of camera images for carrying out test, measurement and control tasks in an industrial environment.

In particular, attempts are being made to automate aspects of human visual intelligence.

Image processing is an important efficiency factor in industrial production whether to support handling processes, quality control during production or final inspection. Industrial image processing provides valuable data for the optimization of production processes, increases profitability and generates competitive advantages!

Depending on the task, different criteria become the central points and a number of factors have to be considered. Only well interaction of all components guarantees success.

Camera Systems

Intelligent Cameras

In an intelligent camera, the image acquisition and evaluation unit are combined in one device. This results in the following advantages:

- Compact design
- Highest image recording frequencies
- Affordable solution for single-camera applications

Multi-camera systems

Multi-camera systems consist of a central evaluation unit and one or more connected cameras. It generally takes different views of test objects. This can take place at the same time, at different times or at different locations.

- Maximum freedom in the composition of the cameras used
- System is easy to expand
- Affordable solution if several cameras are needed

Surface camera

A two-dimensional image is recorded with the aid of a sensor. Area cameras differ in many aspects. (E.g., sensor and pixel size, resolution, sensitivity, noise performance, and monochrome or color sensors as the sensor is shaded and read out after exposure, etc.)

Line camera

A line camera is a camera type which has only one line(s) (line sensor) (sometimes 2 or 3). Although line sensors have approximately the same pixel sizes as area sensors, the line length can be much larger. Instead of the maximum 1-4 k pixel width in area sensors, a line camera can have 17 k pixels or more. Consequently, a line camera provides a better spatial resolution for a given object field. In addition, a line can be read out much faster than a surface.

NIR-Kamera (Near-Infrared)

The region of the near-infrared (NIR) is the region of the electromagnetic spectrum, which directly adjoins the visible region and therefore can no longer be perceived with the human eye. NIR-optimized industrial cameras are especially designed for applications in this wavelength range.

Thermographic Camera

A thermal imaging camera (also called a thermographic, thermal or infrared camera) is an imaging device similar to a conventional camera but receiving infrared radiation. The infrared radiation is in the wavelength range of approximately 0.7 μm to 1000 μm. Thermal imaging cameras, however, use the spectral range of approximately 3.5 to 15 μm (average and long-wave infrared) due to the typical emission wavelengths in the vicinity of the ambient temperature. This range is also suitable for the measurement and visualization of temperatures in the ambient temperature range when the emission level is known. However, this scatters very much between 0.012 and 0.98 depending on the material - correspondingly the temperature assignment can be very inaccurate.

Lighting

Concepts
Transmitted Light


Transmitted light with focused line

Reflected Light (Bright Field)
Small to large area illumination of the test area.


Diffuse (homogeneous illumination of the test area)



Directed (light-intense homogeneous illumination of the test area)

Application Examples

Automotive
- Presence Check
- Surface Inspection

Packaging Industry
- Print Image Control
- Position Determination

Electrical Industry
- Soldering Control
- Conductor Path Inspection

Reflected Light (Dark Field)
The smallest elevations and depressions are visible due to the light characteristics (illumination principle).


Application Examples

Automotive
- Detection of Surface Defects
- Read embossed Codes

Electrical Industry
- Soldering Control
- Position Determination

Metalworking Industry
- Control of Embossing
- Inspection of Cutting and Punching Edges

Variations
Surface Lighting


Homogeneous Illumination of the test area in reflected light (diffuse or directed)


Application Examples

Automotive
- Presence and Position Control
- Measuring Tasks

Food Industry
- Completeness Check
- Position Determination

Glass Industry
- Sidewall Inspection of Hollow Glass
- Detection of Impurities in Flat Glass

Line Lighting
Light power focused on a Line
(Oblongness Illumination of the Test Area).


Directed (Homogeneous Illumination of the Test Area)


Directed Line Lighting
High light Output focussed on a Narrow Line.
(Predestined for Line Camera Applications)


Reflected light (Intense Illumination of the Test Area)



Transmitted Light (High-Intensity Illumination of the Test Area)


Application Examples

Packaging Industry
- Print Image Control
- Edge Detection of continuous material

Textile Industry
- Examination of Fabric Structure

Glass Industry
- Foreign Body Detection in Flat Glass

Ring Lighting
Light-Intense Illumination for Reflected-Light Applications.


Diffuse (Homogeneous Illumination without disturbing reflexes)



Directed (Coaxial Reflected Light)



Guided Focus (Focusing the beams by Fresnel lens)


Application Examples

Automotive
- Read and Check Codes
- Position Determination of Components

Food Industry
- Contour and Shape Control
- Read and Check Codes

Semiconductor Industry
- Solder Joint Inspection
- Position Determination of Pass Marks

Dome Lighting
Shadow-free, Low-Reflective, Homogeneous Illumination of the Test Area at extremely high Light Output.


Dome



Full Dome

There is a coaxially mirrored lighting located between camera, lens and dome.
Advantage: Prevention of shadows caused by extremely reflective surfaces due to camera vision.


Application Examples

Automotive
- Surface Inspection
- Presence Check

Glass Industry
- Mouth Inspection on Hollow Glass
- Bottle Bottom Inspection

Pharmacy
- Check and read Identification Codes
- Inspection and Position Control of Caps

Spot Lighting
High Illuminance even with large object distance.


Directed (selective, targeted illumination of the test area)


Application Examples

Automotive
- Presence Control of small components in large assemblies
- Light Management in the working space of Robots

Pharmacy
- Read Codes and Signs
- Presence and Completeness Control

Semiconductor industry
- Read Codes and Signs
- Position Determination of Pass Marks

Telecentric Lighting
Directed light source with parallel light guidance for use in combination with telecentric lenses.


Telecentric Transmitted Light


Application Examples

Automotive
- Check of Dimensional Accuracy and External Contour
- Thread Inspection

Pharmacy
- Highly Accurate Measurement Tasks

Medical Technology
- Inspection of Miniature Components and Structures

Glass Industry
- Detection of Edges and Foreign Bodies
- Form Control

Optics

Telecentric Objectives

Telecentric Objectives perform reliable and precise test and measurement tasks. Especially where geometrical reproduction of three-dimensional objects is important.

Advantages
  • No change in the image scale due to object displacement
  • Minimal Distortion
  • Perspective-free
  • High Image Quality
  • Avoidance of covered Edges
Principle

Objects are displayed without perspective. In contrast to the perspective mapping, the spatial assignment of the objects is missing. Therefore, objects with the same dimensions are, even with different distances to the camera displayed in the image at the same size.


The perspective-free illustration enables the display of all components without edge covering. The elements do not obscure each other in the picture.

Inspection of Catalytic Converters

Telecentric Objective

Entocentric Objective

Inspection of drill holes

Telecentric Objective

Entocentric Objective

Image Source: Vision & Control GmbH
Entocentric Objectives

Entocentric Objectives are used in attributive testing when objects have to be inspected with regard to certain characteristics. This is due to their perspective mapping properties.

Advantages
  • Light Weight
  • Small Dimensions
  • Perspective-free
  • Infinitely adjustable and fixed distance adjustment allows the lens to be adjusted to working distance and test area.
Principle

The further an object moves away from the camera system, the smaller it is imaged. This corresponds to the perception with the human eye (natural perspective).


The perspective-free image makes it possible to obscure components that are different in height. Not all objects or structures are visible.

Inspection of Catalytic Converters

Telecentric Objective

Entocentric Objective

Inspection of Catalytic Converters

TeleCentric Objective

Entocentric Objective

Image Source: Vision & Control GmbH

Any remaining questions?

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Just give us a call!